Wacker Neuson BTS 635s Betreibershandbuch

Operator's manualGasoline cut-off sawBTS630, 635, 635s02.20110217780en / 004

3 Safety BTS 630, 63510 Operator's manualStructural modificationsNever attempt to modify the machine without the written permission of the manufa

BTS 630, 635 3 SafetyOperator's manual 11MalfunctionsIf you detect a malfunction, you must shut down and secure the machine immediately.Eliminate

3 Safety BTS 630, 63512 Operator's manualOperator's controlsAlways keep the operator's controls of the machine dry, clean and free of o

BTS 630, 635 3 SafetyOperator's manual 13Work recommendationsPlease observe the recommendations below: Work only if you are in a good physical c

3 Safety BTS 630, 63514 Operator's manualEar protectionThis machine generates noise that exceeds the country-specific permissible noise levels (i

BTS 630, 635 3 SafetyOperator's manual 15Transporting the machineSecure the machine on the transport device against tilting, falling or slipping.

3 Safety BTS 630, 63516 Operator's manualStarting the machineObserve the safety information and warning notices located on the machine and in the

BTS 630, 635 3 SafetyOperator's manual 17Storage locationAfter operation, allow the machine to cool and then store it in a sealed-off, clean and

3 Safety BTS 630, 63518 Operator's manualDangers during operationCombustion engines can be dangerous, particularly during operation and when refu

BTS 630, 635 3 SafetyOperator's manual 19Operation in closed roomsIn closed or partially closed rooms such as tunnels, drifts or deep trenches, e

ManufacturerWacker Neuson SEPreußenstraße 4180809 Münchenwww.wackerneuson.com Tel.: +49-(0)89-354 02-0Fax: +49-(0)89-354 02-390Translation of the orig

3 Safety BTS 630, 63520 Operator's manual3.8 Safety during cut-off saw operationKickbackIf the upper quarter of the cutting blade is applied to a

BTS 630, 635 3 SafetyOperator's manual 21Preventing pinchingPrevent the cut from becoming constricted and pinching the cutting blade during the c

3 Safety BTS 630, 63522 Operator's manualBelt guardNever operate the machine without a belt guard!Exposed V-belts and belt pulleys are dangerous

BTS 630, 635 3 SafetyOperator's manual 23Do not stand in the machine's swing areaHold and guide the machine such that no body parts are in t

3 Safety BTS 630, 63524 Operator's manual3.9 MaintenanceMaintenance workService and maintenance work must only be carried out to the extent descr

BTS 630, 635 3 SafetyOperator's manual 253.10 Safety and information labelsYour machine has adhesive labels containing the most important instruc

3 Safety BTS 630, 63526 Operator's manual2 Wear personal protective gear to avoid injuries or health hazards: Hard hat. Ear protection. Eye pr

BTS 630, 635 3 SafetyOperator's manual 272 Danger of kickback.Machine kickback can cause severe injury.Do not use the upper quarter of the cuttin

3 Safety BTS 630, 63528 Operator's manual3.11 Safety and information icons Item Symbol Description1Choke.2Start.3 Stop.4 The machine may only be

BTS 630, 635 3 SafetyOperator's manual 293.12 Safety devicesProtective hoodNever operate the machine without a protective hood.The protective hoo

BTS 630, 635Operator's manual 31 Foreword ...

4 Scope of delivery BTS 630, 63530 Operator's manual4 Scope of deliveryItem Designation Item Designation1 Machine 4 5 mm Allen wrench2 Operator&a

BTS 630, 635 5 Structure and functionOperator's manual 315 Structure and function5.1 ApplicationUse the machine only as intended, see chapter Saf

6 Components and operator's controls BTS 630, 63532 Operator's manual6 Components and operator's controlsItem Designation Item Designat

BTS 630, 635 6 Components and operator's controlsOperator's manual 33Water supplyYou can connect a water supply unit to the water supply con

6 Components and operator's controls BTS 630, 63534 Operator's manualFuel pumpThe fuel pump is used to fill the fuel lines and the carbureto

BTS 630, 635 7 TransportOperator's manual 357 TransportTransporting the machine1. Switch off the engine.2. Detach the cutting blade.3. Lift the m

8 Initial start up BTS 630, 63536 Operator's manual8 Initial start up8.1 Mounting the cutting attachment on the outsideBy default the cutting att

BTS 630, 635 8 Initial start upOperator's manual 37Converting the protective hood1. Unscrew both hose connections and remove them.2. Rotate the p

8 Initial start up BTS 630, 63538 Operator's manualSlackening the V-belt1. Loosen both of the belt guard screws a few turns.2. Rotate the adjusti

BTS 630, 635 8 Initial start upOperator's manual 39Mounting the cutting attachment on the outside1. Remove the cutting attachment.2. Clean the cu

BTS 630, 6354 Operator's manual10 Maintenance ...

8 Initial start up BTS 630, 63540 Operator's manual9. Turn the thrust washer 2-3 times to make sure the tension is equal across the V-belt.10. Ch

BTS 630, 635 9 Use and operationOperator's manual 419 Use and operation9.1 Prior to starting the machine9.1.1 Checks before startupChecking the

9 Use and operation BTS 630, 63542 Operator's manualChanging the cutting blade1. To block the shaft, put an Allen wrench into the bore.Note: If n

BTS 630, 635 9 Use and operationOperator's manual 439.2 Starting up9.2.1 Starting the enginePerforming preparations1. Set down the machine such t

9 Use and operation BTS 630, 63544 Operator's manualBringing the throttle lever into the start position1. Press and hold the throttle lever lock

BTS 630, 635 9 Use and operationOperator's manual 45Starting the engineNote: When starting the engine, move to a position at least 3 m from the f

9 Use and operation BTS 630, 63546 Operator's manual4. Pull the starter rope with force, but not suddenly.When you first hear the engine ignite,

BTS 630, 635 9 Use and operationOperator's manual 479.3 Operating the machineNote: When cutting, lightly pressing the cutting blade against the c

9 Use and operation BTS 630, 63548 Operator's manual9.4 DecommissioningSwitching off the machine1. Release the throttle lever.2. Set down the mac

BTS 630, 635 10 MaintenanceOperator's manual 4910 Maintenance10.1 Maintaining the emission control systemNormal maintenance, replacement or repai

1 Foreword51ForewordThis operator's manual contains information and procedures for the safe opera-tion and maintenance of your Wacker Neuson mach

10 Maintenance BTS 630, 63550 Operator's manual10.2 Maintenance scheduleTask Daily before operationDaily after operationEvery 50 hours or every s

BTS 630, 635 10 MaintenanceOperator's manual 51Note: For EPA machines (in the USA and Canada), have the exhaust port of the machine cleaned by th

10 Maintenance BTS 630, 63552 Operator's manualTopping up with fuel1. Slowly unscrew and remove the fuel cap.Note: Slowly unscrew the fuel cap so

BTS 630, 635 10 MaintenanceOperator's manual 5310.3.3 Tightening the V-beltPerforming preparations1. Switch off the engine.Tightening the V-belt1

10 Maintenance BTS 630, 63554 Operator's manual10.3.4 Checking the thrust washers1. Check the thrust washers for wear and sharp edges.In case of

BTS 630, 635 10 MaintenanceOperator's manual 5510.3.5 Cleaning/Changing the air cleanerPerforming preparations1. Switch off the engine.2. Remove

10 Maintenance BTS 630, 63556 Operator's manualChanging the prefilter1. Remove the prefilter.2. Clean the air cleaner cover and the entire air cl

BTS 630, 635 10 MaintenanceOperator's manual 5710.3.6 Checking/cleaning/replacing the spark plugPerforming preparations1. Switch off the engine.2

10 Maintenance BTS 630, 63558 Operator's manualChecking/cleaning the spark plug1. Check the isolator – if damaged, replace the spark plug.2. Clea

BTS 630, 635 10 MaintenanceOperator's manual 5910.3.7 Replacing the V-beltPerforming preparations1. Switch off the engine.2. Let the machine cool

2 Introduction62 Introduction2.1 Means of representation for this operator's manualWarning symbolsThis operator's manual contains safety inf

10 Maintenance BTS 630, 63560 Operator's manualReplacing the V-belt1. Remove the cutting attachment.2. Remove the V-belt.3. Place the new V-belt

BTS 630, 635 10 MaintenanceOperator's manual 61Attaching the covers1. Place the clutch cover in position and tighten it with screws.2. Place the

10 Maintenance BTS 630, 63562 Operator's manual10.3.8 Replacing the fuel filterNote: The fuel filter is located in the tank. The fuel filter cann

BTS 630, 635 10 MaintenanceOperator's manual 6310.3.9 Setting the idle speed1. Start the engine.2. Allow the engine to warm up.3. Set the idle sp

10 Maintenance BTS 630, 63564 Operator's manual10.3.10 Cleaning the spark arrestorNote: Only EPA machines (in the USA and Canada) have a spark ar

BTS 630, 635 10 MaintenanceOperator's manual 6510.3.11 Cleaning the exhaust portNote: For EPA machines (in the USA and Canada), have the exhaust

10 Maintenance BTS 630, 63566 Operator's manual7. Screw the muffler (with new seal) to the cylinder.Torque 18 Nm.8. Install the cutting device, s

BTS 630, 635 11 TroubleshootingOperator's manual 6711 TroubleshootingPotential faults, their causes and remedies can be found in the following ta

12 Accessories BTS 630, 63568 Operator's manual12 AccessoriesThere is a wide range of accessories available for the machine.For more information

BTS 630, 635 13 StorageOperator's manual 6913 StorageIf the machine will not be operated for a while, e.g. during the winter, do the following:Pe

2 Introduction7Instructionsf This symbol indicates there is something for you to do.1. Numbered instructions indicate that you have to carry out some

14 Technical data BTS 630, 63570 Operator's manual14 Technical data14.1 BTS 630, 635, 635sMachineDesignation Unit BTS 630 BTS 635 BTS 635sItem no

BTS 630, 635 14 Technical dataOperator's manual 71Drive engineTotal vibration value of the acceleration ahv * at the front handlem/s2(ft/s2)4.4 (

14 Technical data BTS 630, 63572 Operator's manual14.2 Fuel mixture tableNote: Only use fuel in a mixture ratio of 1:50.Gasoline volume in liters

BTS 630, 635 15 Emission control warrantyOperator´s manual 7315 Emission control warrantyThis Emission control warranty is valid only for U.S.A., its

15 Emission control warranty BTS 630, 63574 Operator´s manualdealer. If you have questions regarding your warranty coverage, you should con-tact Wacke

BTS 630, 635 15 Emission control warrantyOperator´s manual 75Specific emission related warranted parts Electronic Ignition System  Spark Plug Catal

15 Emission control warranty BTS 630, 63576 Operator´s manual

www.wackerneuson.comEC Declaration of ConformityManufacturerWacker Neuson SEPreußenstraße 41, 80809 MünchenProductConformity assessment procedure in a

2 Introduction82.4 Identification of the machineNameplate dataThe nameplate lists information that uniquely identifies your machine. This infor-mation

BTS 630, 635 3 SafetyOperator's manual 93Safety3.1 PrincipleState of the artThis machine has been constructed with state-of-the-art technology ac