Wacker Neuson G 85 Betreibershandbuch

500018696006 09115000186960Operator’s ManualMobile GeneratorG 25EN

Safety Information G 2510 wc_si000295gb.fm1.2 Machine Description and Intended UseThis machine is a mobile elect

G 25 Safety Informationwc_si000295gb.fm 11• Electric shock and arc flash• Personal injury from improper lifting the trailer tongue• Typical hazards re

Safety Information G 2512 wc_si000295gb.fm• Close-fitting work clothes that do not hinder movement• Safety glass

G 25 Safety Informationwc_si000295gb.fm 131.3.19 Remove all tools, cords, and other loose items from the generator before starting it.1.3.20 Make sure

Safety Information G 2514 wc_si000295gb.fmThis will notify everyone that the unit is being serviced and will red

G 25 Safety Informationwc_si000295gb.fm 151.5 Operator Safety while Using Internal Combustion EnginesOperating safetyWhen running the engine:• Keep th

Safety Information G 2516 wc_si000295gb.fm1.6 Towing SafetyTowing a large trailer requires special care. Both th

G 25 Labelswc_si000518gb.fm 172 Labels2.1 Label LocationsEEXIDJJWGCGFGGEKH

Labels G 2518 wc_si000518gb.fm CCLOBBYQQNPDDMCOOPPD IBTJJGGXIZQ1Q2SVRAALLMMJJKKFFRRSSTT

G 25 Labelswc_si000518gb.fm 192.2 Label MeaningsA(on trailer, if equipped)BWARNING! Pressurized contents. Do not open when hot!CWARNING! Lock doors.

Copyright notice© Copyright 2011 by Wacker Neuson Production Americas LLCAll rights, including copying and distribution rights, are reserved.This publ

Labels G 2520 wc_si000518gb.fmFDANGER!Asphyxiation hazard. Engines emit carbon monoxide.  Do not run the machi

G 25 Labelswc_si000518gb.fm 21LMOperator’s Manual must be stored on machine. Replacement Operator’s Manual can be ordered through your local Wacker Ne

Labels G 2522 wc_si000518gb.fmOWARNING! Generator can automatically start which can cause serious injury. Discon

G 25 Labelswc_si000518gb.fm 23TWARNING! Disconnect battery before servicing.Read the Operator’s Manual.U(on trailer, if equipped)VOperator’s Manual mu

Labels G 2524 wc_si000518gb.fmZNeutral bonded to frameAAFusesRead the Operator’s Manual for machine infor-mation

G 25 Labelswc_si000518gb.fm 25EEWARNING! Hot surfaceFF(if equipped)Battery disconnect must be in “ON” position to start engine.NOTICE: Do not use the

Labels G 2526 wc_si000518gb.fmLLA nameplate listing the model number, item num-ber, revision number, and serial

G 25 Labelswc_si000518gb.fm 27RR (Camlock models only)WARNING! Electric shock can cause serious injury or death.SS (Camlock models only)NOTICESeparate

Labels G 2528 wc_si000518gb.fmNotes:

G 25 Lifting and Transportingwc_tx001183gb.fm 293 Lifting and Transporting3.1 Lifting the MachineA central lifting eye is located at the top of the ge

G 25 Forewordwc_tx001044gb.fm 3ForewordSAVE THESE INSTRUCTIONS—This manual contains important instructions for the machine models below. These instruc

Lifting and Transporting G 2530 wc_tx001183gb.fmNOTICE: When towing, maintain extra space between vehicles andav

G 25 Operationwc_tx001045gb.fm 314 OperationPreparing for first useTo prepare your machine for first use:4.0.1 Make sure all loose packaging materials

Operation G 2532 wc_tx001045gb.fm4.1 Refueling the MachineRequirements• Machine shut down• Engine cool• Machine/

G 25 Operationwc_tx001045gb.fm 334.2 Control PanelRef. Description Ref. Descriptiona Main circuit breaker o Remote run terminal blockb Voltage adjustm

Operation G 2534 wc_tx001045gb.fmEMERGENCYSTOPAØHZVRBaslerDIAGNOSTICSDIAGNOSENDIAGNOSTICOSDIAGNOSTICSAUSAUSAPAGA

G 25 Operationwc_tx001045gb.fm 354.3 Voltage Selector SwitchSee Graphic: wc_gr001682The voltage selector switch is located in a separate enclosure on

Operation G 2536 wc_tx001045gb.fm4.4 Emergency Stop SwitchSee Graphic: wc_gr006062The emergency stop switch (p)

G 25 Operationwc_tx001045gb.fm 374.5 Main Line Circuit BreakerSee Graphic: wc_gr005866The main line circuit breaker (a) is located on the control pane

Operation G 2538 wc_tx001045gb.fm4.6 Engine Start SwitchSee Graphic: wc_gr005866The engine start switch (f) is a

G 25 Operationwc_tx001045gb.fm 394.9 Connection LugsSee Graphic: wc_gr005864The customer connection lugs (r) are located on left at the bottom ofthe p

Foreword G 254 wc_tx001044gb.fmManufacturer’s approvalThis manual contains references to approved parts, attachm

Operation G 2540 wc_tx001045gb.fm4.10 Grounding the GeneratorLocationA ground connection is located at the custo

G 25 Operationwc_tx001045gb.fm 414.11 Convenience ReceptaclesSee Graphic: wc_gr005864The generator is equipped with one 120V/240V twist lock receptacl

Operation G 2542 wc_tx001045gb.fm4.14 Terminal ConnectionsALL CONNECTIONS TO THE TERMINALS MUST BE MADE BY ATRAI

G 25 Operationwc_tx001045gb.fm 434.15 Before StartingBefore putting the generator into service, review each item on thefollowing checklist. Because ge

Operation G 2544 wc_tx001045gb.fm4.16 StartingSee Graphic: wc_gr001682, wc_gr001677, wc_gr005866Before starting

G 25 Operationwc_tx001045gb.fm 454.16.8 Check that AC voltage is correct. Voltage can be fine-adjusted byturning the voltage adjustment rheostat (b) o

Operation G 2546 wc_tx001045gb.fm4.17 OperationSee Graphic: wc_gr005866Leave the engine start switch (f) in the

G 25 Operationwc_tx001045gb.fm 474.18 Generator MonitoringGenerator information is displayed on the top line of the LCD panel and is scrolled continuo

Operation G 2548 wc_tx001045gb.fm4.19 Engine MonitoringWith the engine start switch set to “RUN/START” or “REMOT

G 25 Operationwc_tx001045gb.fm 494.20 Engine Shutdown FaultsThe Engine Control Module (ECM) continuously monitors vital engine functions forseven faul

wc_bo5000186960_06TOC.fm 5Table of ContentsG 25Foreword 31 Safety Information 91.1 Signal Words Used in this Manual ...

Operation G 2550 wc_tx001045gb.fm4.21 Current Overload FaultAlong with engine functions, the ECM continuously mo

G 25 Operationwc_tx001045gb.fm 514.23 Engine Power Correction FactorsPerformance data on Isuzu engines are measured at the followingstandard condition

Operation G 2552 wc_tx001045gb.fm4.26 Cold Weather StartingSuccessful cold weather starting requires that the ba

G 25 Operationwc_tx001045gb.fm 53Note: A cooldown timer is activated once the remote run signal isremoved. The cooldown time can be changed if desire

Using the LCD Panel and Keypad Mobile Generator54 wc_tx001182gb.fm5 Using the LCD Panel and KeypadSee graphic: w

Mobile Generator Using the LCD Panel and Keypadwc_tx001182gb.fm 555.1 Navigating the MenusThe label pictured below is a navigational aid to access the

Using the LCD Panel and Keypad Mobile Generator56 wc_tx001182gb.fmMenu Item Description Menu Item DescriptionAla

Mobile Generator Using the LCD Panel and Keypadwc_tx001182gb.fm 575.2 Entering PasswordsSee graphic: wc_gr006068Some configuration procedures require

Using the LCD Panel and Keypad Mobile Generator58 wc_tx001182gb.fm5.3 Adjusting Screen ContrastThe display contr

Mobile Generator Using the LCD Panel and Keypadwc_tx001182gb.fm 595.4 Setting the Time or DateSee graphic: wc_gr005938The control module features a cl

6 wc_bo5000186960_06TOC.fmTable of Contents G 254.13 Warning Light ...

Using the LCD Panel and Keypad Mobile Generator60 wc_tx001182gb.fm5.5 Changing User PreferencesChanging Display

Mobile Generator Using the LCD Panel and Keypadwc_tx001182gb.fm 615.6 Changing / Disabling Low Fuel FaultSee graphic: wc_gr005938The low fuel fault va

Using the LCD Panel and Keypad Mobile Generator62 wc_tx001182gb.fm5.7 Changing Cooldown TimeSee graphic: wc_gr00

G 25 Factory-Installed Optionswc_tx001085gb.fm 636 Factory-Installed OptionsThis machine may be equipped with one or more of the following factory-ins

Factory-Installed Options G 2564 wc_tx001085gb.fm6.2 Fuel/Water Separator See Graphic: wc_gr001705The fuel/water

G 25 Factory-Installed Optionswc_tx001085gb.fm 656.3 Electronic GovernorSee Graphic: wc_gr005093, wc_gr001717The electronic governor option consists o

Factory-Installed Options G 2566 wc_tx001085gb.fm6.4 Lube Level MaintainerThe lube level maintainer system prote

G 25 Factory-Installed Optionswc_tx001085gb.fm 676.5 Automatic LCD HeatTo improve the performance of the LCD panel in cold weather, theLCD panel contr

Factory-Installed Options G 2568 wc_tx001085gb.fm6.6 Low Coolant ShutdownSee Graphic: wc_gr001708The low-coolant

G 25 Factory-Installed Optionswc_tx001085gb.fm 696.7 Temperature-Activated ShuttersSee Graphic: wc_gr005770, wc_gr001707The shutters (a) are mounted t

wc_bo5000186960_06TOC.fm 7Table of ContentsG 257 Factory-Installed Options 717.1 Engine Block Heater Option ...

Factory-Installed Options G 2570 wc_tx001085gb.fm6.9 Extended Run Tank (ERT)An extended run, 135-gallon fuel tan

G 25 Factory-Installed Optionswc_tx001085gb.fm 716.11 CamlocksA second optional outlet panel features camlock connectors for easy tool changes. Each

Factory-Installed Options G 2572 wc_tx001085gb.fm6.12 Containment SystemSee Graphic: wc_gr002647Overspills and l

G 25 Factory-Installed Optionswc_tx001085gb.fm 736.13 Wiring Diagram—Factory-Installed Options Wire ColorsB Black R Red Y Yellow Or OrangeG Green

Maintenance G 2574 wc_tx001046gb.fm7 Maintenance7.1 Periodic Maintenance ScheduleThe table below lists basic mac

G 25 Maintenancewc_tx001046gb.fm 757.2 New Machines7.2.1 Run generator at least 60–100% of continuous load for the first 100hours.7.2.2 Change engine

Maintenance G 2576 wc_tx001046gb.fm7.3.1 To access the main menu, press the right arrow button (1) on the keypad

G 25 Maintenancewc_tx001046gb.fm 777.5 Checking Air Cleaner SystemSee Graphic: wc_gr001685Replace the air filter cartridge (c) when yellow indicator o

Maintenance G 2578 wc_tx001046gb.fm7.6 Checking Engine Coolant7.6.1 Stop the engine.7.6.2 Open the radiator fill

G 25 Maintenancewc_tx001046gb.fm 797.8 Troubleshooting Automatic ShutdownThere are six automatic shutdown conditions: • low oil pressure• high coolant

8 wc_bo5000186960_06TOC.fmTable of Contents G 25

Maintenance G 2580 wc_tx001046gb.fm7.8.8 Check that fan belt for water pump is tight.7.8.9 Check the high temper

G 25 Maintenancewc_tx001046gb.fm 817.10 Long-term StorageIntroduction Extended storage of equipment requires preventative maintenance. Performing thes

Maintenance G 2582 wc_tx001046gb.fmStoring the machinePerform these remaining steps to store your machine.• Wash

G 25 Maintenancewc_tx001046gb.fm 83Notes:

Technical Data G 2584 wc_td000304gb.fm8 Technical Data8.1 EngineEngine Power RatingNet standby power rating per

G 25 Technical Datawc_td000304gb.fm 858.2 GeneratorG 25G 25 ERTGeneratorMake/Type Mecc Alte / BrushlessModel ECO 28-2LN/4Generator speedrpm1800Voltage

Technical Data G 2586 wc_td000304gb.fm8.3 Trailer and SkidG 25 G 25 ERTTrailer and SkidDry weight of skidkg (lb)

G 25 Technical Datawc_td000304gb.fm 878.4 Dimensions Ref.G 25 G 25 ERTDimensionsAmm (in.)890 (35)B 1620 (69) 2032 (80)C 1700 (67)D 1945 (76.6)E 1

Technical Data G 2588 wc_td000304gb.fmNotes:

G 25wc_tx001047gb.fm 8 9 Notes:

G 25 Safety Informationwc_si000295gb.fm 91 Safety Information1.1 Signal Words Used in this ManualThis manual contains DANGER, WARNING, CAUTION, NOTICE

Schematics G 259 0 9 Schematics9.1 Electrical SchematicRRYEL (+)VIO(SENSING)BLKGRNBLU (-)T9T1GROUND GENERATORBOXPA

G 25 Schematicswc_tx001047gb.fm 9 1 9.2 Electrical Schematic ComponentsRef. Description Ref. Description1 Lug safe

Schematics G 259 2 9.3 Trailer WiringStandard and Hydraulic Brakes

G 25 Schematicswc_tx001047gb.fm 9 3 9.4 Trailer Wiring ComponentsRef. Description1 Front right side amber light2 F

Schematics G 259 4 9.5 Engine Wiring12BLK59RED10AWG6511GRY24REDBLKRED2933WHTBLUBLK316323REDRED14 AWGWHTBOND TOFRON

G 25 Schematicswc_tx001047gb.fm 9 5 9.6 Engine Wiring ComponentsRef. Description Ref. Description1 Electronic cont

Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, D-80809 München, Tel.: +49-(0)89-3 54 02-0 Fax: +49 - (0)89-3 54 02-390Wacker N