Wacker Neuson G 50 Betreibershandbuch

www.wackergroup.comMobile GeneratorG 50G 70G 85OPERATOR’S MANUAL0162089en 00811070162089EN

Safety Information G 50/G 70/G 85wc_si000158gb.fm 102.2 Service SafetyA poorly maintained machine can become a safety hazard! In orderfor the machine

G 50/G 70/G 85 Safety Informationwc_si000158gb.fm 112.2.11 ALWAYS remain aware of moving parts and keep hands, feet, andloose clothing away from the m

Safety Information G 50/G 70/G 85wc_si000158gb.fm 122.4 Towing SafetyTowing a large trailer requires special care. Both the trailer and vehiclemust be

G 50/G 70/G 85 Safety Informationwc_si000158gb.fm 132.5 Reporting Trailer Safety DefectsIf you believe your trailer has a defect which could cause a c

Safety Information G 50/G 70/G 85wc_si000158gb.fm 142.6 Label Location

G 50/G 70/G 85 Safety Informationwc_si000158gb.fm 15

Safety Information G 50/G 70/G 85wc_si000158gb.fm 162.7 Safety and Operating LabelsRef. Label MeaningAB WARNING! Pressurized contents. Do not open wh

G 50/G 70/G 85 Safety Informationwc_si000158gb.fm 17F DANGER! Asphyxiation hazard. Read the Opera-tor’s Manual for instructions. No sparks, flames, or

Safety Information G 50/G 70/G 85wc_si000158gb.fm 18LM Operator’s Manual must be stored on machine. Replacement Operator’s Manual can be ordered throu

G 50/G 70/G 85 Safety Informationwc_si000158gb.fm 19O WARNING! Generator can automatically start which can cause serious injury. Disconnect battery be

Safety Information G 50/G 70/G 85wc_si000158gb.fm 20T WARNING! Disconnect battery before servicing.Read the Operator's Manual.UV Operator’s Manua

G 50/G 70/G 85 Safety Informationwc_si000158gb.fm 21Z Neutral bonded to frame.AA FusesRead the operator's manual for machine information.1 - Cont

Safety Information G 50/G 70/G 85wc_si000158gb.fm 22DD G 50 / G 70 - Engine WiringG 70 w/ECU & G 85 - Engine WiringEE WARNING! Hot surface!FF A na

G 50/G 70/G 85 Safety Informationwc_si000158gb.fm 23GG CAUTION: Do not use battery disconnect switch while engine is running. Damage to electrical com

Operation G 50/G 70/G 85wc_tx000483gb.fm 243. Operation3.1 Control Panels

G 50/G 70/G 85 Operationwc_tx000483gb.fm 25Ref. Description Ref. Descriptiona Main Circuit Breaker l Twist-Lock Receptacle(120/240 VAC, 50Amp) - twob

Operation G 50/G 70/G 85wc_tx000483gb.fm 263.2 Generator MonitoringGenerator information is displayed on the top line of the LCD panel andis scrolled

G 50/G 70/G 85 Operationwc_tx000483gb.fm 273.3 Engine MonitoringWith the engine start switch set to “RUN/START” or “REMOTESTART”, engine information w

Operation G 50/G 70/G 85wc_tx000483gb.fm 283.4 Engine Shutdown FaultsThe engine control module (ECM) continuously monitors vital enginefunctions for f

G 50/G 70/G 85 Operationwc_tx000483gb.fm 293.5 Current Overload FaultAlong with engine functions the ECM continuously monitors the currentload in each

G 50/G 70/G 85 Table of Contentswc_bo0162089en_008TOC.fm 31. Foreword 52. Safety Information 62.1 Operating Safety ...

Operation G 50/G 70/G 85wc_tx000483gb.fm 303.7 Voltage Selector SwitchSee Graphic: wc_gr001682The voltage selector switch is located in a separate enc

G 50/G 70/G 85 Operationwc_tx000483gb.fm 313.8 Emergency Stop SwitchSee Graphic: wc_gr001677The emergency stop switch (p) is the red button located b

Operation G 50/G 70/G 85wc_tx000483gb.fm 323.9 Main Line Circuit BreakerSee Graphic: wc_gr002611The main line circuit breaker (a) is located on the co

G 50/G 70/G 85 Operationwc_tx000483gb.fm 333.10 Engine Start SwitchSee Graphic: wc_gr002611The engine start switch (f) is a three-position switch: “RE

Operation G 50/G 70/G 85wc_tx000483gb.fm 343.13 Connection LugsSee Graphic: wc_gr002611The customer connection lugs (r) are located on left at the bot

G 50/G 70/G 85 Operationwc_tx000483gb.fm 353.14 Ground ConnectionSee Graphic: wc_gr002611A ground connection (s) is located next to the terminal lugs.

Operation G 50/G 70/G 85wc_tx000483gb.fm 363.18 Terminal ConnectionsALL CONNECTIONS TO THE TERMINALS MUST BE MADE BY ATRAINED ELECTRICIAN. BACKFEED FR

G 50/G 70/G 85 Operationwc_tx000483gb.fm 373.19 Before StartingBefore putting the generator into service, review each item on thefollowing checklist.

Operation G 50/G 70/G 85wc_tx000483gb.fm 383.20 Manual Start-upSee Graphic: wc_gr001682, wc_gr001677, wc_gr002611Before starting the generator set, th

G 50/G 70/G 85 Operationwc_tx000483gb.fm 393.20.7 After engine starts, allow it to warm up for a few minutes and checkreadouts on LCD panel. The “TIM

Table of Contents G 50/G 70/G 85wc_bo0162089en_008TOC.fm 43.28 Automatic/Remote Start-up ...

Operation G 50/G 70/G 85wc_tx000483gb.fm 403.21 Running the GeneratorSee Graphic: wc_gr002611Leave the Engine Start Switch (f) in the “START/RUN” posi

G 50/G 70/G 85 Operationwc_tx000483gb.fm 413634323028262422201816141210 8 6 4 2 078 9 1011121314 15 161718(2,1) (2,4) (2,75) (3,0) (3,3) (3,6) (4,0) (

Operation G 50/G 70/G 85wc_tx000483gb.fm 423.23 Shutting Down GeneratorCheck with other personnel on the jobsite and let them know thatpower is being

G 50/G 70/G 85 Operationwc_tx000483gb.fm 433.28 Automatic/Remote Start-upSee Graphic: wc_gr002611In the “REMOTE START” position the generator can be s

Operation G 50/G 70/G 85wc_tx000483gb.fm 443.29 Remote/Transfer SwitchSee Graphic: wc_gr002611When the generator is used as a standby power supply, it

G 50/G 70/G 85 Operationwc_tx000483gb.fm 453.30 TowingSee Graphic: wc_gr000510The generator trailer is equipped with brakes, lights, and couplerconnec

Operation G 50/G 70/G 85wc_tx000483gb.fm 46w c _ g r 0 0 0 5 1 0adc b

G 50/G 70/G 85 Maintenancewc_tx000484gb.fm 474. Maintenance4.1 Periodic Maintenance ScheduleThe Periodic Maintenance Schedule below lists basic mainte

Maintenance G 50/G 70/G 85wc_tx000484gb.fm 484.2 New Machines4.2.1 Run generator at least 60–100% of continuous load for the first 100hours.4.2.2 Chan

G 50/G 70/G 85 Maintenancewc_tx000484gb.fm 494.4 Air CleanerSee Graphic: wc_gr000511Replace the air filter cartridge when yellow indicator of the engi

Forewordwc_tx000001gb diesel.fm 51 ForewordThis manual provides information and procedures to safely operateand maintain this Wacker model. For your o

Maintenance G 50/G 70/G 85wc_tx000484gb.fm 504.5 Engine LubricationCheck engine oil daily before starting engine. DO NOT operate engine if oil level i

G 50/G 70/G 85 Maintenancewc_tx000484gb.fm 514.6 Engine CoolantCheck the coolant level of the radiator with the engine cold. After initialfilling of r

Maintenance G 50/G 70/G 85wc_tx000484gb.fm 524.8 Troubleshooting Automatic ShutdownThere are several automatic shutdown conditions: low oil pressure,h

G 50/G 70/G 85 Maintenancewc_tx000484gb.fm 53Overspeed or Underspeed ShutdownRestart engine and read the AC frequency meter. Meter should read60 Hz un

Maintenance G 50/G 70/G 85wc_tx000484gb.fm 544.10 Generator and Receptacle WiringBOM Revision See Graphic:Revision See Graphic:Revision See Graphic:00

G 50/G 70/G 85 Maintenancewc_tx000484gb.fm 55RECTIFIERRECTIFIERROTORROTORSTATORSTATORRY (+)Y (+)V5C5C5B5BW65A5A543A3A34A4A7AMPAMPSTABSTABVOLTVOLTHZHZL

Maintenance G 50/G 70/G 85wc_tx000484gb.fm 56BOM Revision See Graphic:Revision See Graphic:Revision See Graphic:0009366 123 & higher wc_gr004692 1

G 50/G 70/G 85 Maintenancewc_tx000484gb.fm 57

Maintenance G 50/G 70/G 85wc_tx000484gb.fm 58BOM Revision See Graphic:Revision See Graphic:Revision See Graphic:0009366 123 & higher wc_gr004692 1

G 50/G 70/G 85 Maintenancewc_tx000484gb.fm 59

Safety Information G 50/G 70/G 85wc_si000158gb.fm 62. Safety InformationThis manual contains DANGER, WARNING, CAUTION, NOTICE andNOTE callouts which m

Maintenance G 50/G 70/G 85wc_tx000484gb.fm 604.11 Trailer WiringRef. Description1 Front right side amber light2 Front left side amber light3 Trailer p

G 50/G 70/G 85 Maintenancewc_tx000484gb.fm 61Standard and Hydraulic BrakesElectric Brakes                   

Maintenance G 50/G 70/G 85wc_tx000484gb.fm 624.12 G 50/G 70 Engine WiringEngineWiresBOM Revision See Graphic:RevisionSee Graphic:Rev. See Graphic:Revi

G 50/G 70/G 85 Maintenancewc_tx000484gb.fm 63G 50/G 70 Engine Wiring4646GROUND TOGROUND TOENCLOSURE ENCLOSURE BOX STUDBOX STUD79794747R121213131111868

Maintenance G 50/G 70/G 85wc_tx000484gb.fm 64EngineWiresBOM Revision See Graphic:RevisionSee Graphic:Rev. See Graphic:RevisionSee Graphic:0009366 123

G 50/G 70/G 85 Maintenancewc_tx000484gb.fm 65G 50/G 70 Engine Wiring

Maintenance G 50/G 70/G 85wc_tx000484gb.fm 66EngineWiresBOM Revision See Graphic:RevisionSee Graphic:Rev. See Graphic:RevisionSee Graphic:0009366 123

G 50/G 70/G 85 Maintenancewc_tx000484gb.fm 67G 50/G 70 Engine Wiring

Maintenance G 50/G 70/G 85wc_tx000484gb.fm 68EngineWiresBOM Revision See Graphic:RevisionSee Graphic:Rev. See Graphic:RevisionSee Graphic:0009366 123

G 50/G 70/G 85 Maintenancewc_tx000484gb.fm 69G 50/G 70 Engine Wiring

G 50/G 70/G 85 Safety Informationwc_si000158gb.fm 7This machine is built with user safety in mind; however, like anyelectrical device it can present s

Maintenance G 50/G 70/G 85wc_tx000484gb.fm 704.13 G 85 & G 70 w/ECU Engine WiringEngineWiresBOM Revision See Graphic: Revision See Graphic:0009369

G 50/G 70/G 85 Maintenancewc_tx000484gb.fm 71G 85 & G 70 w/ECU Engine Wiring14 14 B B B-+ R RORORORORB+B+D+D+B+B+N2N21212R1111868685853030B1313G

Maintenance G 50/G 70/G 85wc_tx000484gb.fm 72EngineWiresBOM Revision See Graphic: Revision See Graphic:0009369 124 & higher wc_gr004614 123 &

G 50/G 70/G 85 Maintenancewc_tx000484gb.fm 73

Factory-Installed Options Mobile Generatorswc_tx000380gb.fm 745 Factory-Installed OptionsThis machine may be equipped with one or more of the followin

Mobile Generators Factory-Installed Optionswc_tx000380gb.fm 755.2 Fuel/Water Separator See Graphic: wc_gr001705The fuel/water separator separates wate

Factory-Installed Options Mobile Generatorswc_tx000380gb.fm 765.3 Electronic GovernorSee Graphic: wc_gr001714, wc_gr001715, wc_gr001716, wc_gr001717Th

Mobile Generators Factory-Installed Optionswc_tx000380gb.fm 775.4 LCD Strip HeaterSee Graphic: wc_gr001724, wc_gr001725The LCD strip heater option inc

Factory-Installed Options Mobile Generatorswc_tx000380gb.fm 785.5 Low Coolant ShutdownSee Graphic: wc_gr001708The low-coolant shutdown system consists

Mobile Generators Factory-Installed Optionswc_tx000380gb.fm 795.6 Lube Level MaintainerSee Graphic: wc_gr001711, wc_gr001712, wc_gr001713The lube leve

Safety Information G 50/G 70/G 85wc_si000158gb.fm 82.1 Operating SafetyFamiliarity and proper training are required for the safe operation of themachi

Factory-Installed Options Mobile Generatorswc_tx000380gb.fm 805.7 Temperature-Activated ShuttersSee Graphic: wc_gr001706, wc_gr001707The shutters (a)

Mobile Generators Factory-Installed Optionswc_tx000380gb.fm 81Notes:

Factory-Installed Options Mobile Generatorswc_tx000380gb.fm 825.9 Wiring Diagram Wire ColorsB Black R Red Y Yellow Or OrangeG Green T Tan Br Brown Pr

Mobile Generators Factory-Installed Optionswc_tx000380gb.fm 835.10 Wiring Diagram ComponentsSee Graphic: wc_gr001868 Ref Description Ref Descriptio

Factory-Installed Options Mobile Generatorswc_tx000380gb.fm 845.11 Cam-LockSee Graphic: wc_gr002584A second optional outlet panel features cam-lock co

Mobile Generators Factory-Installed Optionswc_tx000380gb.fm 855.12 Containment SystemSee Graphic: wc_gr002647Overspills and leaks are captured in the

Technical Data G50 /G 70/G 85866. Technical Data6.1 Engine DataItem Number:G 50000936600094670620001Rev.112 & lowerG 70000936700094680620002 Rev.1

G50 /G 70/G 85 Technical Data87Item Number:G 500620001 Rev.113 & aboveG 700620002 Rev.114 & aboveG 700620351G 850620003 Rev.115 & aboveEng

Technical Data G50 /G 70/G 85886.2 Generator DataItem Number:G 50000936600094670620001G 70000936700094680620002G 70062035006203510620352G 850009369000

G50 /G 70/G 85 Technical Data896.3 Trailer and Skid Data Item Number:G 500009366G 5000094670620001G 700009367G 7000094680620002G 700620350G 7006203

G 50/G 70/G 85 Safety Informationwc_si000158gb.fm 92.1.17 ALWAYS keep the area immediately surrounding and underneath themachine clean, neat, and free

Technical Data G50 /G 70/G 85906.4 Dimensionsmm (inches)

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