Wacker Neuson G 70 Betreibershandbuch

Operator’s ManualVibratory RammerBS 50-2, BS 50-2iBS 60-2, BS 60-2iBS 70-2, BS 70-2iBS 65-V5200016051 01 01145200016051EN

2014-CE-BS60-2_i_en_FM10.fmEC Declaration of ConformityManufacturerWacker Neuson Production Americas LLC, N92W15000 Anthony Avenue, Menomonee Falls, W

2014-CE-BS60-2_en_FM10.fmEC Declaration of ConformityManufacturerWacker Neuson Production Americas LLC, N92W15000 Anthony Avenue, Menomonee Falls, Wis

2014-CE-BS70-2_i_en_FM10.fmEC Declaration of ConformityManufacturerWacker Neuson Production Americas LLC, N92W15000 Anthony Avenue, Menomonee Falls, W

2014-CE-BS70-2_en_FM10.fmEC Declaration of ConformityManufacturerWacker Neuson Production Americas LLC, N92W15000 Anthony Avenue, Menomonee Falls, Wis

2014-CE-BS65-V_en_FM10.fmEC Declaration of ConformityManufacturerWacker Neuson Production Americas LLC, N92W15000 Anthony Avenue, Menomonee Falls, Wis

Copyright notice© Copyright 2013 by Wacker Neuson Production Americas LLCAll rights, including copying and distribution rights, are reserved.This publ

Table of ContentsRammerwc_bo5200016051_01_FM10T21Foreword 3EC Declaration of Conformity 71 Safety Information 231.1 Signal Words Used in this Manual

Table of ContentsRammer225.4 Checking and Changing the Ramming System Oil ...575.5 Checking the Fuel Lines and Fittings ..

wc_si000836gb_FM10.fm23RammerSafety Information1 Safety Information1.1 Signal Words Used in this ManualThis manual contains DANGER, WARNING, CAUTION,

wc_si000836gb_FM10.fm24RammerSafety Information1.2 Machine Description and Intended UseThis machine is a vibratory rammer. The Wacker Neuson Rammer c

wc_si000836gb_FM10.fm25RammerSafety Information1.3 Safety Guidelines for Operating the MachineOperator trainingBefore operating the machine: Read and

wc_si000836gb_FM10.fm26RammerSafety InformationSafe operating practicesWhen operating this rammer: Remain aware of the rammer’s moving parts. Keep h

wc_si000836gb_FM10.fm27RammerSafety Information1.5 Service SafetyService trainingBefore servicing or maintaining the machine: Read and understand the

wc_si000836gb_FM10.fm28RammerSafety InformationReplacing parts and labels Replace worn or damaged components. Replace all missing and hard-to-read

wc_si000836gb_FM10.fm29RammerSafety Information1.6 Operator Safety while Using Internal Combustion EnginesOperating safetyWhen running the engine: Ke

wc_tx003550gb_FM10.fm3RammerForewordForewordSAVE THESE INSTRUCTIONS—This manual contains important instructions for the machine models below. These in

wc_si000837gb_FM10.fm30RammerLabels2 Labels2.1 Label Locationswc_gr010404A AFMMEEHHKKDDLLBBG GJCCBS 50-2i/BS 60-2i/BS 70-2i BS 50-2/BS 60-2/BS 70-2,

wc_si000837gb_FM10.fm31RammerLabels2.2 Label MeaningsADANGERAsphyxiation hazard. Engines emit carbon monoxide. Do not run the machine indoors or in

wc_si000837gb_FM10.fm32RammerLabelsCEmission control informationThis engine meets U.S. EPA exhaust regulations for 2014.This equipment meets U.S. EPA

wc_si000837gb_FM10.fm33RammerLabelsGTurtle = Idle/slow engine speedRabbit = Full/fast engine speedH1. Move the throttle to the IDLE position.2. Close

wc_si000837gb_FM10.fm34RammerLabelsOAdjusting tool labelRefer to Selecting Ramming Stroke and Adjusting Ramming Stroke for explanation of this label.

wc_tx003551gb_FM10.fm35RammerLifting and Transporting3 Lifting and Transporting3.1 Lifting the RammerRequirements Lifting device (crane or hoist) cap

wc_tx003551gb_FM10.fm36RammerLifting and Transporting3.2 Transporting the RammerOverviewThis rammer can be transported in a vehicle, or manually, dep

wc_tx003551gb_FM10.fm37RammerLifting and TransportingContinued from the previous page.If the rammer cannot be secured in the upright position,a. Drain

wc_tx003552gb_FM10.fm38RammerOperation4 Operation4.1 Preparing the Machine for First Use1. Make sure all loose packaging materials have been removed

wc_tx003552gb_FM10.fm39RammerOperation4.2 Recommended FuelFor rammers with oil injection (BS 50-2i, BS 60-2i, BS 70-2i)If the rammer has a fuel tank (

wc_tx003550gb_FM10.fm4RammerForewordMachine documentation From this point forward in this documentation, Wacker Neuson Production Americas LLC will

wc_tx003552gb_FM10.fm40RammerOperationFor rammers without oil injection (BS 50-2, BS 60-2, BS 70-2, BS 65-V, BS 65-V)If the rammer has a fuel tank (c

wc_tx003552gb_FM10.fm41RammerOperation4.3 Refueling the MachineRequirements Machine shut down Engine cool Machine standing upright on the ramming s

wc_tx003552gb_FM10.fm42RammerOperation4.4 Filling the Oil TankFor rammers with oil injection (BS 50-2i, BS 60-2i, BS 70-2i)If the rammer has a fuel t

wc_tx003552gb_FM10.fm43RammerOperation4.5 Purging the Oil LinesFor rammers with oil injection (BS 50-2i, BS 60-2i, BS 70-2i)If the rammer has a fuel t

wc_tx003552gb_FM10.fm44RammerOperationContinued from the previous page.Purging the oil discharge linePerform the procedure below to purge the oil dis

wc_tx003552gb_FM10.fm45RammerOperation4.6 Position of the OperatorFor optimal control, performance, and minimal hand/arm vibration, follow the guideli

wc_tx003552gb_FM10.fm46RammerOperation4.8 Starting, Operating, and Stopping the MachineRequirements Rammer is in serviceable condition and has been

wc_tx003552gb_FM10.fm47RammerOperationContinued from the previous page.Operating the machinePerform the procedure below to operate the rammer.1. Move

wc_tx003552gb_FM10.fm48RammerOperation4.9 Emergency Shutdown ProcedureProcedureIf a breakdown or accident occurs while the machine is operating, foll

wc_tx003552gb_FM10.fm49RammerOperation4.10 Selecting and Adjusting the Ramming Stroke (BS 65-V)OverviewThe length of the ramming stroke directly affec

wc_tx003550gb_FM10.fm5RammerForewordManufacturer’s approvalThis manual contains references to approved parts, attachments, and modifications. The foll

wc_tx003552gb_FM10.fm50RammerOperationContinued from the previous page.Adjusting the ramming strokePerform the procedure below to adjust the ramming

wc_tx003552gb_FM10.fm51RammerOperationContinued from the previous page.Note: Choosing a stroke setting applies tension to the spring system. This tens

wc_tx003552gb_FM10.fm52RammerOperation4.11 Optional EquipmentThe following optional equipment is available: Foot extensions (a)—a narrow rammer foot

wc_tx003553gb_FM10.fm53RammerMaintenance5 Maintenance 5.1 Maintaining the Emission Control SystemFor machines sold in North America: Normal maintenan

wc_tx003553gb_FM10.fm54RammerMaintenance5.2 Periodic Maintenance ScheduleThe table below lists basic machine maintenance. Tasks designated with check

wc_tx003553gb_FM10.fm55RammerMaintenance5.3 Servicing the Air CleanerWhenInspect the air filter daily. Replace filter elements as needed.Requirements

wc_tx003553gb_FM10.fm56RammerMaintenanceContinued from the previous page.2. Remove the main paper filter element (b), foam prefilter (c), and foam di

wc_tx003553gb_FM10.fm57RammerMaintenance5.4 Checking and Changing the Ramming System OilBackgroundLubricating oil is distributed throughout the rammin

wc_tx003553gb_FM10.fm58RammerMaintenanceContinued from the previous page.2. Remove the sightglass. Clean the threads of the sightglass, then wrap the

wc_tx003553gb_FM10.fm59RammerMaintenance5.5 Checking the Fuel Lines and FittingsWhenDaily before starting the machineProcedure1. Check the fuel lines

wc_tx003550gb_FM10.fm6RammerForewordNotes

wc_tx003553gb_FM10.fm60RammerMaintenance5.6 Maintaining the Shoe HardwareWhenOn new machines, or after replacing shoe, check and tighten shoe hardwar

wc_tx003553gb_FM10.fm61RammerMaintenance 5.7 Inspecting the MachineWhenAfter the first five hours, and every week or every 25 hours thereafter (which

wc_tx003553gb_FM10.fm62RammerMaintenance5.8 Cleaning the Engine Cooling FinsWhenEvery week, or every 25 hours (whichever comes first)BackgroundClean

wc_tx003553gb_FM10.fm63RammerMaintenance5.9 Cleaning and Checking the Spark PlugWhenEvery week, or every 25 hours (whichever comes first)Requirements

wc_tx003553gb_FM10.fm64RammerMaintenance5.10 Inspecting and Cleaning the Fuel FilterWhenEvery year or every 1200 hours (whichever comes first)Require

wc_tx003553gb_FM10.fm65RammerMaintenance5.11 Replacing the In-Line Fuel Filter AssemblyWhenEvery 5 months or every 500 hours (whichever comes first)Re

wc_tx003553gb_FM10.fm66RammerMaintenance5.12 Adjusting the Idle SpeedRequirements Tachometer Phillips screwdriverProcedurePerform the procedure bel

wc_tx003553gb_FM10.fm67RammerMaintenance5.13 Long-Term StorageIntroduction This machine requires preventive maintenance before long-term storage. Perf

wc_tx003553gb_FM10.fm68RammerMaintenance5.14 Machine Disposal / DecommissioningIntroductionThis machine must be properly decommissioned at the end of

wc_tx003554gb_FM10.fm69RammerBasic Troubleshooting6 Basic Troubleshooting Problem Cause RemedyEngine does not start, or stalls.No fuel in tank Add fu

2014-CE-BS50-2_i_en_FM10.fmEC Declaration of ConformityManufacturerWacker Neuson Production Americas LLC, N92W15000 Anthony Avenue, Menomonee Falls, W

wc_td000585gb_FM10.fm70RammerTechnical Data7 Technical Data7.1 BS 50-2i1 Net engine power rating per 80/1269/EEC and ISO 3046-1. Actual power output

wc_td000585gb_FM10.fm71RammerTechnical Data7.3 BS 60-2i1 Net engine power rating per 80/1269/EEC and ISO 3046-1. Actual power output may vary due to c

wc_td000585gb_FM10.fm72RammerTechnical Data7.5 BS 70-2i1 Net engine power rating per 80/1269/EEC and ISO 3046-1. Actual power output may vary due to

wc_td000585gb_FM10.fm73RammerTechnical Data7.7 BS 50-21 Net engine power rating per 80/1269/EEC and ISO 3046-1. Actual power output may vary due to co

wc_td000585gb_FM10.fm74RammerTechnical Data 7.9 BS 60-21 Net engine power rating per 80/1269/EEC and ISO 3046-1. Actual power output may vary due to

wc_td000585gb_FM10.fm75RammerTechnical Data7.11 BS 70-21Net engine power rating per 80/1269/EEC and ISO 3046-1. Actual power output may vary due to co

wc_td000585gb_FM10.fm76RammerTechnical Data7.13 BS 65-V1 Net engine power rating per 80/1269/EEC and ISO 3046-1. Actual power output may vary due to

wc_td000585gb_FM10.fm77RammerTechnical Data7.15 Sound MeasurementsProducts are tested for sound pressure level in accordance with EN ISO 11204. Sound

wc_td000585gb_FM10.fm78RammerTechnical Data7.17 Dimensions—BS 50-2i, BS 50-2mm (in.) BS 50-2i BS 50-2Amm (in.)Bmm (in.)52000006425200000660520000068

wc_td000585gb_FM10.fm79RammerTechnical Data7.18 Dimensions—BS 60-2i, BS 60-2, BS 70-2i, BS 70-2, BS 65-Vmm (in.) BS 60-2i BS 60-2Amm (in.)Bmm (in

wc_tx001768gb_FM10.fm80Emission Control Systems Information and Warranty8 Emission Control Systems Information and WarrantyThe Emission Control Warra

wc_tx001768gb_FM10.fm81Emission Control Systems Information and WarrantyTampering and AlteringTampering with or altering the emission control system m

wc_tx001768gb_FM10.fm82Emission Control Systems Information and WarrantyFor the components listed in the following table, an authorized Wacker Neuson

wc_tx001768gb_FM10.fm83Emission Control Systems Information and WarrantyEvaporative EmissionsWhat is not covered Failures other than those resulting

wc_tx001768gb_FM10.fm84Emission Control Systems Information and WarrantyOwner’s Warranty ResponsibilityThe engine/equipment owner is responsible for

Wacker Neuson SE · Preußenstraße 41 · D-80809 München · Tel.: +49-(0)89-3 54 02-0 · Fax: +49 - (0)89-3 54 0

2014-CE-BS50-2_en_FM10.fmEC Declaration of ConformityManufacturerWacker Neuson Production Americas LLC, N92W15000 Anthony Avenue, Menomonee Falls, Wis